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Ex Cable Bushing Pull Box - IECEx ATEX Hazardous Area Zone 1,2

Ex Cable Bushing Pull Box - IECEx ATEX Hazardous Area Zone 1,2

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The BHC Series of Explosion-Proof Copper Free Aluminium Cable Bushing Pull Box, are used to provide access points within a steel pipe wiring conduit system, facilitating the installation and maintenance of electrical cables by allowing them to be pulled through long or complex conduit runs. For connecting electrical equipment to power supply in hazardous locations. Designed to meet stringent protection standards of IECEx and ATEX. It is essential for the mechanical protection of conductors and cables, ensuring secure passage through various installations.

SKU: BHC

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Technical Datasheet

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FAQ

Frequently Asked Questions — ATEX / IECEx Rated Through-Wiring Pull Box

Q1: What is an ATEX / IECEx through-wiring pull box?

A:

An ATEX / IECEx through-wiring pull box is a certified explosion-protected enclosure designed for routing and protecting electrical cables in hazardous locations. It allows cables to pass safely through classified areas without creating ignition risks from sparks, flames, or excessive heat.

These enclosures are commonly used in oil & gas, chemical plants, offshore platforms, mining, marine environments, and industrial processing facilities.

Q2: What is the difference between a through-wiring pull box and an explosion-proof junction box?

A:

A through-wiring pull box is mainly used for cable routing, pulling, and protection where no electrical splicing or terminal connections are required inside the enclosure.

An explosion-proof junction box, however, is specifically designed to contain electrical terminations, cable splices, or wiring connections safely within hazardous areas.

In simple terms:


  • Through-wiring pull box = cable management and routing

  • Junction box = electrical connection and distribution

Q3: What do ATEX and IECEx certifications mean?

A:

ATEX and IECEx are internationally recognized hazardous area certifications.


  • ATEX is the European directive for equipment used in explosive atmospheres.

  • IECEx is the global certification system based on IEC international standards.

These certifications confirm the enclosure has been tested and approved for safe operation in potentially explosive gas or dust environments.

Q4: Why are explosion-proof pull boxes important in hazardous areas?

A:

Explosion-proof pull boxes help prevent ignition sources from escaping the enclosure and igniting surrounding flammable gases, vapors, or combustible dust.

They also provide:


  • Secure cable routing

  • Mechanical cable protection

  • Flamepath containment

  • Environmental sealing against moisture and corrosion

  • Long-term system reliability in harsh industrial conditions

Q5: What materials are commonly used for ATEX / IECEx through-wiring pull boxes?

A:

Most hazardous area pull boxes are manufactured from:


  • Marine-grade aluminum alloy

  • Stainless steel

  • Copper-free aluminum

Aluminum alloy versions are popular because they are lightweight, corrosion-resistant, and durable for industrial environments.

Q6: How does an explosion-proof cable gland work with a through-wiring box?

A:

The explosion-proof cable gland acts as the sealing interface between the cable and the enclosure.

For safe installation:


  • Each cable must use a properly certified gland

  • The gland must match the enclosure’s ATEX / IECEx rating

  • Correct thread type and cable diameter must be selected

  • The gland must maintain the enclosure’s ingress protection and flameproof integrity

Together, the gland and pull box form a complete hazardous-area cable entry system.

Q7: Can multiple cables enter one explosion-proof pull box?

A:

Yes, multiple cables can be installed in a single pull box if installation guidelines are followed.

Key requirements include:


  1. Avoid overcrowding the enclosure to maintain proper heat dissipation

  2. Use one certified cable gland per cable

  3. Ensure adequate spacing for cable bending and maintenance

  4. Maintain the enclosure’s certified temperature rating

  5. Follow manufacturer cable fill capacity recommendations

Q8: What hazardous area zones are these pull boxes suitable for?

A:

ATEX / IECEx through-wiring pull boxes are commonly approved for use in:


  • Zone 1 and Zone 2 gas environments

  • Zone 21 and Zone 22 dust environments

The exact zone suitability depends on the product certification and protection method.

Q9: Are explosion-proof pull boxes waterproof?

A:

Most certified pull boxes are designed with high ingress protection ratings such as IP66 or IP67.

This provides protection against:


  • Water jets

  • Heavy rain

  • Dust ingress

  • Industrial washdown environments

Always verify the specific IP rating for your application requirements.

Q10: What is the difference between flameproof and explosion-proof?

A:

The terms are often used interchangeably, but technically:


  • Flameproof (Ex d) is the IEC/ATEX terminology

  • Explosion-proof is commonly used in North America

Both describe equipment designed to contain an internal explosion and prevent flame transmission to the external hazardous atmosphere.

Q11: Can these pull boxes be used outdoors?

A:

Yes. Most ATEX / IECEx certified pull boxes are engineered for outdoor industrial environments and can withstand:


  • UV exposure

  • Salt spray

  • Corrosion

  • Extreme temperatures

  • High humidity

Proper material selection is important for marine or highly corrosive locations.

Q12: What thread types are available for cable entries?

A:

Common thread options include:


  • Metric

  • NPT

  • BSPP

  • BSPT

The correct thread type must match the cable gland and installation requirements to maintain certification compliance.

Q13: Do hazardous area pull boxes require maintenance?

A:

Yes. Regular inspection is recommended to ensure:


  • Cable glands remain tight

  • Flamepaths are undamaged

  • Seals and gaskets remain intact

  • No corrosion or physical damage exists

  • Certification markings remain visible

Maintenance intervals should follow site safety procedures and hazardous area regulations.

Q14: What industries commonly use IECEx / ATEX through-wiring pull boxes?

A:

These enclosures are widely used in:


  • Oil & gas

  • Petrochemical plants

  • Refineries

  • Mining operations

  • Offshore drilling platforms

  • Marine applications

  • Pharmaceutical manufacturing

  • Grain and food processing facilities

  • Chemical plants

Q15: How do I choose the correct explosion-proof pull box?

A:

Important selection factors include:


  • Hazardous area classification

  • Gas or dust group

  • Temperature class

  • Number and size of cables

  • Cable gland compatibility

  • Corrosion resistance requirements

  • Mounting configuration

  • Environmental protection rating

Always ensure all components are certified as part of a complete hazardous-area installation system.

Guarantee

We aim to provide you with the best quality products, if for an unfortunate product defect we have a 14 day money back return guarantee.

Warranty

• 1 year warranty from the date of purchase.
• Invoice or shipment bill is required to claim the warranty.
• The warranty policy only requires manufacturer to repair the defective product or send substitute for replacement.
• Installation labour, electricity cost and other related cost will not be covered by the manufacturer warranty policy.
• Warranty doesn't cover the defect caused by inappropriate use, especially if directions of the instructions for use are not observed, normal abrasion as well as failures which affect the value or use of the product insignificantly.

Please see our returns policy for more information.

  • Hazardous Area Certified

    Certification

    • IECEx: CNEX 18.0028U
    • ATEX: CNEX 18 ATEX 0022U

    Zone Location

    IECEx

    • Ex eb IIC Gb; Ex tb IIIC Db

    ATEX

    • Gas Ex II 2 G Ex eb IIC Gb
    • Dust Ex II 2 D Ex tb IIIC Db
  • Customisation

    Choose from

    • Size M20~M63
    • Thread Type: Metric, NPT, Pipe
    • Entry hole configuration
  • Key Specifications

    • Copper-free Aluminium Alloy, Powder coated surface
    • IP66
    • -60℃~+100℃
    • M20 to M63 Sizes
  • Explosion-Proof Design

    The BHC Series is specifically designed to meet stringent protection standards of IECEx and ATEX, ensuring that it can withstand the rigors of hazardous environments. This explosion-proof design guarantees safety and reliability in potentially dangerous settings.

  • Facilitates Easy Cable Pulling

    The BHC Series pull box provides convenient access points that simplify the installation and maintenance of electrical cables. It allows for easy pulling through long or complex conduit runs, reducing installation time and labor costs.

  • Mechanical Protection for Conductors

    Designed to ensure secure passage for conductors and cables, our pull boxes provide essential mechanical protection. This feature safeguards your electrical installations against damage and wear, promoting long-term reliability.

Ex Electrical Manufacturing & Fabrication

We offer after sales support on a wide range of our products including:

  • Design & CAD Drawing
  • Product and Component Selection
  • Bill of materials
  • Engineered Fabrication
  • Factory Acceptance Testing (FAT)
  • Professional packaging and delivery
  • Installation
  • Calibration
  • Maintenance & Repair

Pre & Post Sales Support

  • We offer technical after sales support to ensure our clients are backed by our team.
  • Whether you need support with custom project fabrication, calibration, on-site installation.
  • We are here to bring a partnered business relationship with you.
  • Our fulfilment warehouse has stocking capabilities for small or large projects.

Introduction to Apexio Industrial

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Reliable Access Points for Hazardous Locations

Introducing the BHC Series Explosion-Proof Copper Free Aluminium Cable Bushing Pull Box, engineered to provide safe and efficient access points within steel pipe wiring conduit systems. Our pull boxes are designed to facilitate the installation and maintenance of electrical cables, making them an essential component for connecting electrical equipment to power supplies in hazardous locations.

  • UNPARALLELED SUCCESS

    We embrace every challenge as a team with our expertise, and have a proven track record of success when we collaborate.

  • WORK SMARTER NOT HARDER

    In order to do great work, we need knowledgeable, well-trained individuals, combined with automation. We are dedicated to not only providing our team with top-notch training, but also world-class equipment to ensure we’re stay at the cutting edge of the industry.

  • TAKE PRIDE

    Since the beginning, we have always believed in the quality and longevity of the products we sell and service we provide, and are proud to offer our expertise to all industries.